ADVANTAGES & DISADVANTAGES OF RTD & THERMOCOUPLES
 
Advantages of Thermocouples Inexpensive
  • No resistance Lead wire Problems
  • Fastest Response
  • Simple and Rugged
  • High Temperature Operation
  • Tip (end) Temperature Sensing

Disadvantages of
Thermocouples

  • Least Sensitive
  • Non-linear
  • Low Voltage
  • Least Stable, Repeatable
Advantages of Resistance Temperature
  • Detectors
  • Linear over wide operating range
  • Wide temperature operating range
  • Interchangeability over wide range
  • Good stability at high temperature
Disadvantages
of Resistance
  • Temperature Detectors
  • Low sensitivity
  • Higher cost than thermocouples
  • No point sensing
  • Affected by shock and vibration
  • Requires three or four-wire operation
Summary – Resistance Temperature Detector or Thermocouple
Both thermocouples and RTD’s are useful sensors for determining process temperature. RTD’s provide higher accuracy than thermocouples in their temperature range because platinum is a more stable material than are most thermocouple materials. RTD’s also use standard instrumentation wire to connect to the measurement or control equipment. Thermocouples are generally less expensive than RTD’s, they are more durable in high vibration or mechanical shock applications and are usable to higher temperatures. Thermocouples can be made smaller in size than most RTD’s so they can be formed to fit a particular application.
One to one Assessment

Parameter/Criteria Thermocouple RTD
Typical Measurement Range -267 0C To +2316 0C -240 0C To +649 0C
Interchangeability Good Excellent
Long-term Stability Poor to Fair Excellent
Accuracy Medium High
Repeatability Poor to Fair Excellent
Sensitivity (Output) Low Good
Response Medium to Fast Good
Linearity Fair Good
Self Heating No Low
Tip (end) Sensitivity Excellent Fair
Lead Effect High Medium
Size/Packaging Small to Large Medium to Small
 
 

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